case-studiesYoga Hero

Installation of Polyflor

Yoga Hero

Total Area: 400m2

H3 Construct was appointed to carry out the supply and installation of high-performance vinyl flooring at Yoga Hero, a well-established wellness and yoga studio located in Leeds Dock. The aim was to deliver a durable, hygienic, and visually appealing floor surface that suited both the calm aesthetic of the studio and the high levels of daily foot traffic.

The chosen product was Polyflor Expona Flow PUR in Light Grey Concrete (9858) — a modern, smooth finish vinyl sheet flooring designed for heavy commercial use. Its surface durability, ease of maintenance, and clean appearance made it a strong fit for the client’s needs. A key design requirement was for a flat-lay installation in the main yoga studios, while all other functional spaces (corridors, kitchen, and changing areas) required coved skirting to ensure a hygienic, watertight finish that was easy to clean.

The project began with subfloor preparation. The existing substrate was cleaned, primed, and levelled using a cementitious smoothing compound to achieve a uniform surface with ≤3mm deviation over 2m. Special care was taken to manage ambient temperature and humidity levels during the conditioning and laying phase to avoid dimensional instability.

The Expona Flow vinyl was installed using Polyflor-approved pressure-sensitive adhesives, with the sheets conditioned on-site for 24 hours prior to laying. Each roll was cut, back-rolled, and slabbed to prevent curling and ensure accurate seam alignment. Where coved skirting was required, we used Ejecta cove formers and sit-on capping strips, adhering the vinyl with contact adhesive to create seamless, hospital-grade corner finishes.

Construction joints within the floor slab were treated with Gradus aluminium joint covers. These were installed to allow for minor movement while providing a flush, unobtrusive finish that didn’t compromise the studio’s clean aesthetic.

The works were completed outside of trading hours to avoid disruption, with the installation carried out in phases over five night shifts. All areas were handed over clean, sealed, and ready for immediate use, with clear care and maintenance guidance provided to the client.

The completed project has enhanced the functionality and visual appeal of the studio, with the flooring delivering both comfort and resilience under daily use. Feedback from the client has been highly positive, particularly in regard to the quality of finish and the attention to detail shown during installation.

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